Expert Fiberglass and Thermoplastic Solutions for Aggressive Environments
Chemical manufacturing requires infrastructure that can withstand constant exposure to sulfuric acid, caustic soda, and hydrochloric acid. PlasTech Services provides industry-compliant repairs that stop leaks, minimize future risks, and ensure EPA compliance.
Plastech is committed to fulfilling customer and other applicable requirements by continuously using innovative technology, providing our customers with excellent services, and exceeding our customers’ demands. This will be accomplished through continually improving our services and internal processes and fulfilling our Quality Objectives as defined in our Quality System.
Our Customer Reviews For
Chemical Processing Maintenance
"These guys are always the first ones on the jobsite and finish anything they need to do in the shortest time possible and the work always turns our great. Smartest Contractors out there..."
Jacob B., Google Review
"Plastech has exceeded all expectations. A Contractor we can always count to be on time, efficient, and product quality work. Would definitely recommend for any job."
Herber B., Google Review
"The safety mindset, quality, craftsmanship, and attention to detail of the Plastech team was above and beyond...They did not cut corners, and they completed the repair a day earlier."
Ohio Maintenance Manager, Email Review
Chemical Resistant Tank Linings & Relining
We specialize in fiberglass tank repair and internal relining using high-performance resins. Our systems are designed to restore the structural integrity of aging vessels while providing a barrier against chemical attack.
Industrial Plastic Welding for Process Piping
Our team provides on-site plastic welding for HDPE, Polypropylene, and PVDF systems. This is ideal for chemical delivery lines where metal corrosion is a recurring failure point.
High-Performance Protective Coatings
We apply specialized protective coatings to secondary containment areas and process floors to prevent structural concrete degradation from chemical spills.
Chemical Processing FAQs
How does chemical plant maintenance ensure EPA compliance for storage vessels?
Professional chemical plant maintenance involves the systematic inspection and repair of primary storage tanks and secondary containment areas to ensure they remain impervious and free of leaks. By utilizing industry compliant procedures, specialty contractors help facilities adhere to EPA 40 CFR 264.175, which mandates that containment systems be compatible with the stored material and capable of capturing hazardous spills before they reach the environment. Regular maintenance prevents the structural degradation caused by aggressive acids and alkalis, ensuring long-term compliance and safety. - We answer when you call. - We perform FRP repairs year-round. - We have the manpower to meet your critical scheduling needs. - We provide detailed inspections, scopes, and quotes. - We can perform additional mechanical needs, like chemical resistance protective coatings, plastic welding, and heavy industrial and commercial mechanical contracting. If you're a maintenance manager, driver for tanker trailers, or a facilities engineer get in touch with us!
When is an FRP tank & piping repair more effective than total replacement?
FRP tank & piping repair is often more effective and economical when the structural integrity of the asset is still intact but the internal corrosion barrier has been compromised. Relining a tank with high-performance resins can restore its structural integrity and chemical resistance without the massive costs, rigging logistics, and operational downtime associated with installing a new vessel. In-place repairs are particularly valuable for underground storage tanks (UST) or tanks located in hard-to-reach areas of a facility.
What role does corrosion control play in asset maintenance for chemical processing?
Corrosion control and asset maintenance for chemical processing is the primary strategy for managing the lifecycle of equipment exposed to sulfuric acid, caustic soda, and hydrochloric acid. By applying specialized barriers such as fiberglass linings or high-performance coatings, Plastech can halt the progression of chemical attack that leads to metal corrosion and concrete degradation. This proactive approach reduces the risk of unplanned shutdowns and extends the functional life of critical infrastructure.
What are the benefits of expert fiberglass and thermoplastic solutions for aggressive environments?
Expert fiberglass and thermoplastic solutions for aggressive environments provide a high-purity, corrosion-resistant alternative to traditional metal systems that often serve as recurring failure points. Materials like PVDF and Polypropylene are inherently inert to many aggressive chemicals, while FRP offers a versatile, high-strength solution for large-scale storage and delivery. These solutions ensure that the facility’s infrastructure can handle high-temperature and highly reactive media without the risk of leaks or structural failure.
How are chemical resistant tank linings and relining systems applied?
The application of chemical resistant tank linings & relining involves a rigorous process of surface preparation, material selection, and post-cure testing. Technicians first perform a mechanical grind to establish a profile for adhesion, followed by a chemical clean. High-performance vinyl ester or epoxy resins are then hand-laid with glass reinforcement to create a seamless interior barrier. Finally, Barcol hardness and adhesion tests are conducted to verify that the liner has reached full chemical resistance before the tank is returned to service.
Why is industrial plastic welding essential for process piping in chemical plants?
Industrial plastic welding for process piping is essential because it allows for the creation of leak-proof, fusion-bonded joints in HDPE, Polypropylene, and PVDF systems. Unlike mechanical fittings or traditional adhesives, fusion welding creates a bond that is as strong as the parent material, which is critical for pressurized chemical delivery lines where any joint failure could result in hazardous chemical loss or environmental contamination.
What makes high-performance protective coatings necessary for secondary containment?
High-performance protective coatings are necessary because standard concrete and steel are porous and susceptible to rapid chemical degradation. Specialized coatings using novolac epoxy or vinyl ester systems provide a high-build, acid-resistant barrier that safeguards structural concrete from spills. These systems are designed to be non-slip for operator safety while maintaining a seamless, impervious surface that meets federal and local environmental standards.
How do facility shutdown services minimize downtime during critical maintenance?
Facility shutdown services minimize downtime through a combination of rapid mobilization, expert project management, and a high-safety mindset. By performing thorough inspections and budgetary alignment before the shutdown, contractors ensure that all necessary repairs—such as FRP tank relining and process piping updates—are completed in the shortest time possible. This efficiency allows major manufacturers like W.R. Grace and Pixelle to return to full production capacity faster while ensuring their infrastructure is safe and compliant.
What specialized fiberglass services does a specialty contractor (ISO 9001) offer?
As an ISO 9001 certified specialty contractor, Plastech provides a full spectrum of fiberglass services, including FRP tank inspection, internal relining, nozzle modifications, and piping system installation. These services are performed according to strict quality objectives to ensure that every repair meets industrial performance standards and exceeds customer expectations for durability and safety.
What specialized fiberglass services does an ISO 9001 certified specialty contractor offer?
As a specialty contractor, Plastech provides a full spectrum of fiberglass services, including FRP tank inspection, internal relining, nozzle modifications, and piping system installation. These services are performed according to strict quality objectives to ensure that every repair meets industrial performance standards and exceeds customer expectations for durability and safety.
Can mechanical contracting services be integrated into chemical plant maintenance?
Yes, mechanical contracting services are a vital part of integrated plant maintenance, encompassing the repair and installation of process piping, HVAC systems, and custom-designed equipment. During plant shutdowns, mechanical technicians work alongside fiberglass experts to provide a total solution for facility sustainability, from AHU installation to pump alignment and heavy industrial mechanical repairs.